Agricultural compactors

By storing your crops as Orkel High-Density Bales, you greatly limit oxygen supply, ensuring that your high-quality animal feed will persevere during prolonged storage. Depending on the model, our agricultural compactors offers baling of up to 60 tons per hour.

Agricultural compactors Archives - Orkel

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Kompaktor 1

Compactors

The Orkel agricultural and industrial compactors transform bulk products into round bales. Our machines are developed and manufactured at the Orkel headquarters in Norway, and shipped to customers world wide. Today, the Orkel compactors are present in 60 countries, baling more than 30 different products within the waste, industry and agricultural sector.

Compactors Archives - Orkel

Seeking a more optimized conservation method, CEO of <a href="https://fdcenterprises.com/" target="_blank" rel="noreferrer noopener">FDC Enterprises</a> Fred Circle initiated a collaboration with Orkel, reducing energy crop loss while securing better working conditions for his employees.



<h2 class="wp-block-heading">FDC Enterprises</h2>



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FDC Enterprises is an American company present doing business across 26 US states east of the Rockies. Established in 1995, it is conservation and bioenergy that represent the very core of FDCE’s professional expertise. 



Consisting of a highly proficient team, they maintain their status as market leaders through the combination of a hands-on work ethic and research-driven partners. Naturally, for the forward-leaning business, it was a question of time before they started looking into efforts to reduce annual energy crop loss from their 4,400 acres of energy crops.
</div><figure class="wp-block-media-text__media"><img src="https://wp.orkel.no/app/uploads/2023/03/IMG_0402-crop.jpg" alt="A portrait photo of Mr. Fred Circle, CEO of FDC Enterprises, happy to reduce crop loss" class="wp-image-536 size-full"/></figure></div>



<h3 class="wp-block-heading">15% Material Loss</h3>



“We were losing an average of 15% revenue generation every year in crop loss due to spoiled material from molding”, says Mr. Fred Circle, President &amp; CEO of FDC Enterprises. “Additionally, we were on the lookout for further cost saving efforts such as removing the need of tarping.” Essentially, the company was seeking improved ways to utilize their resources, consisting mainly of miscanthus and switchgrass.



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Photo-Oct-19-4-56-49-PM-edit.jpg" alt="Orkel Dens-X compactor helping reducing crop loss" class="wp-image-540"/><figcaption class="wp-element-caption">The Orkel Dens-X compactor, the highest capacity Orkel compactor.</figcaption></figure>



<h2 class="wp-block-heading">Investment Payback</h2>



After FDCE’s collaboration with Orkel’s Georgia-based technician Will Bennett, it is apparent that American-based machine expertise played an important part in FDCE’s final decision: “One of the reasons to why we chose Orkel was their ability to provide&nbsp;close support of the machine, both in terms of technical expertise and for optimization purposes.” Mr. Circle continues: “Up-time is important to us, because everything we do is season-dependent.”



<h2 class="wp-block-heading">12,000 Tons of Crops Demanding High-Density</h2>



The primary reason for investment, however, was the Orkel high-density technology. Due to the demand for high-capacity and high-density machinery,&nbsp;the Orkel Dens-X compactor&nbsp;was an ideal fit. Processing about 12,000 tons of crops each year, FDC Enterprises was seeking a solution which reduced the amount of moldy material, an unfortunate result from oxygen supply during crop storage. 



Increased baling density improves overall conservation, resulting in a high value product. Based on previous experience of bale density, Orkel ‘s Dens-X compactor helped FDCE’s annual quality control loss percentage to drop from 15% to 1-2%, offering significant environmental and financial gains for the company.



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/IMG_6225-edit.jpg" alt="" class="wp-image-542"/><figcaption class="wp-element-caption">Orkel high-density bales provides a number of logistical benefits.</figcaption></figure>



<h2 class="wp-block-heading">Logistical Advantages</h2>



After introducing high-density bales into their production line, FDCE also experienced logistical benefits in addition to reduced crop loss. Baling with an Orkel Dens-X compactor, they have cut storage and labor costs associated with stacking and tarping square bales. Logistically, the crop bales are easier to move while also providing a more consistent and stable production.



<h2 class="wp-block-heading">Removing Hazard from Working Conditions</h2>



Profitability is one aspect of the equation, just as the human aspect is another. Circle explains the concern for his employees, who used to grind up the previous square bales to access the crops, releasing mold into the work environment. “Despite wearing protection such as pressurized masks, I don’t want my guys working under those conditions.” Nor were they able to identify sufficient efforts to solve the issue: “We can’t remove it [the mold] once it’s there, as there is no way of separating it from the material itself once it’s baled.”



By improving their conservation method, they’re finally able to redirect their focus to other optimizable parts of their production. “The compactor technology opens new Dens-X revenue generation opportunities that can potentially get rid of waste streams within the local community while also sustaining and creating jobs” exclaims Circle. “In the end, it’s about what we do and what we bring to our local communities.”



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Photo-Oct-20-9-07-03-AM-edit2.jpg" alt="image shows a green orkel compactor" class="wp-image-544"/><figcaption class="wp-element-caption">Their Dens-X during baling, after being implemented into their production line.</figcaption></figure>



<h2 class="wp-block-heading">A Story to Tell</h2>



Throughout the month of January, FDCE baled more than 5,500 high-density bales, equal to 2,700 tons of material. This is visible though the Orkel telematics system on their machine, which provides insight into the bale production as well as the bale contents. Asking about FDC Enterprises’ future, Mr. Circle expects a demand for increased capacity in the upcoming years.



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Photo-Oct-27-4-51-17-PM-edit.jpg" alt="" class="wp-image-546"/><figcaption class="wp-element-caption">Baling miscanthus and switchgrass, two materials which the compactor model is highly compatible with.</figcaption></figure>



“I would recommend Orkel technology as we’re extremely happy with the machine.” He adds: “[The technology] Broadens the opportunities in our core business, in addition to making us more efficient and environmentally responsible. On the cutting edge of technology, the Orkel [compactor] provides another story to tell.”

Removing crop loss in American Crops

Baling Energy Crops with the Dens-X

A high-capacity, high-efficiency compactor for the big baling jobs!
Take your baling to new heights with the Orkel Dens-X compactor! The Dens-X model has a unique feed hopper solution with supreme capacity, as the patented F25 feed hopper enables easy access and fast unloading from trailers. A tipper flip prevents spillage of your bulk material, and the full width belts provide optimal material flow. Together, the distinctive features of the Orkel Dens-X model create a unique compactor model in terms of baling capacity and reception of material.
In line with other Orkel models, the Dens-X compactor is currently compatible with over 25 different materials and is still expanding to new areas of use.

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Support 2

View sales team

Sales Director

Peder Kvendset

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Orkel product brochure English

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Orkel technical brochure English

Documents

Click the &#8220;+&#8221; icons for more information about each stage in the high-density baling process.

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Dens-X-trailer-Claas-tractor1 (1)

Feeding 
Your material is fed into the feed hopper on the compactor, which transports the material safely up the elevator and into the bale chamber using a proven conveyor system.

Compaction 
The material is compacted to maximum density based on hybrid chamber technology. The Orkel technology avoids spillage of material to ensure minimal loss of resources.

Inner wrapping 
After successful compaction, a wide film is wrapped around the bale to maintain shape and density before the bale exits the chamber towards the wrapping station.

Outer wrapping 
The compacted material is transported to &#8211; and safely placed &#8211; on the wrapping table, where it is tightly wrapped in plastic film into a compact, sturdy bale, ready for transport once it securely rolls off the table.

The High-Density Baling Process

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DSC06427-Bearbeitet (1)

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DSC06304-Bearbeitet (1)

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Dens-X - Belgium - Maize 4 - komp (1)

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YUN00132-komp

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Dens-X - Belgium - Maize 7 (1)

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Dens-X - Belgium - Maize 10 (1)

Important Functions

The F25 feed hopper patent enables a smooth transition from transport to operation within minutes.

Rapid Rig&Wrap

The new X-generation of Orkel compactors, including the Dens-X, is designed with innovative features to increase the productivity and management of your baling operation.

Generation X

Compatible with our latest smart tech solution, Orkel Precision enables precision farming for every X-generation compactor owner. Implementing the complete package, you have a Production Management Tool, a Bale Traceability Tool, and a Bale Content Tool at your disposal.

Orkel Precision

The X-generation of Orkel compactors include an implemented weighing system, saving your bale data for later analysis and fine-tuning of your baling operation.

Weighing System

The intuitive touch screen allows for easy operation and supervision of the machine. Features such as the wide viewing angle, screen brightness, and screen contrast offer optimal readability even in direct sunlight. Setting the machine to run automatically you are freed from manual labor, enabling you to shift focus to supervision and fine-tuning of the machine to accommodate to your needs.

Orkel Touch Control System

The high material capacity of the F25 feeding table enables easy access and fast unloading from trailers. A tipper flip prevents spillage of bulk material and the full width belts assure optimal material flow.

High Capacity

The Dens-X&#8217;s capacity with regard to maize silage with about 60% moisture is between 400 &#8211; 600 tonnes per day, making it the machine with the highest daily silage baling capacity in the world.

Johan Burger Marais

Dens-X Capacity (Johan Burger Marais)

Technical Details

Maize baling made easy with the Orkel Dens-X compactor

Baling cattle feed in Belgium | Maize/corn silage baling | Orkel Dens-X compactor

The Dens-X compactor is the leading round baler on the market, baling with greater capacity and efficiency than previously possible.

Dens-X Compactor - Orkel

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Dens-X

Orkel

After many months of not being able to meet with customers due to travel restrictions, the Orkel team was thrilled when a collaboration for a wood shavings demo came into play. &nbsp;



<h2 class="wp-block-heading">Waste Products from Lumber</h2>



The Orkel team is consistently searching for potential partners, which explains why Orkel representatives reached out to Talgø MøreTre, the department of production of wood materials at MøreRoyal, a company located in the mid-west of Norway.



In particular, it was the "waste products" from the production line of MøreTre that caught Orkel's interest: Best described as wood shavings. Previously, Orkel has conducted significant testing concerning the ability to bale sawdust and wood waste, so naturally a more extensive mapping of the capability of baling different types of wood shavings was in place.



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Wood-Shavings-Storage-3.jpg" alt="A pair of hands with red sleeves holding a handful of wood shavings with a dark background." class="wp-image-931"/><figcaption class="wp-element-caption">Wood shavings, also referred to as saw shavings or wood waste.</figcaption></figure>



<h2 class="wp-block-heading">25,000 Cubic Metre of Surplus Material</h2>



Handling lumber and different wood materials result in significant amounts of surplus material. MøreTre estimates that 100,000 cubic metre of lumber passes through their production facilities annually, where 25% of the material, or 25,000 cubic metre of the initial lumber, is eventually left as wood shavings.



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Wood-Shavings-Storage-4.jpg" alt="A half-wrapped wood shavings bale with the bale sides still exposing the yellow material." class="wp-image-933"/><figcaption class="wp-element-caption">Due to its "fluffy" consistency, wood shavings is defined as a baleable material.</figcaption></figure>



<h2 class="wp-block-heading">Looking for New Storage Methods</h2>



Luckily, the company identifies multiple usages for the surplus material, such as the production of chipboard, firelighters, or livestock bedding. However, most of these usages are directed by the seasons, where the spring and summer markets require less of the mentioned products.



Additionally, due to the material consistency and the potential fire hazard that the wood shavings represent, MøreTre was on the lookout for a more optimal storage method.



Saw Shavings



<ul>
<li>1/4 of the lumber is normally left as saw shavings</li>



<li>A medium sized sawmill produce between 20,000 and 30,000 cubic metre of saw shavings each year*</li>



<li>Often stored in bulk either inside or outside, or compacted into small square bales</li>



<li>One of the most useful by-products in the world</li>



<li>A popular product for livestock bedding *based on examples from Norway</li>
</ul>



<h2 class="wp-block-heading">Could High-Density Baling be the Solution?</h2>



After uncovering the interest from both Orkel and MøreTre, as well as local farmers and contractors, a potential demo started taking form. And as the formalities was set in stone, a team of Orkel representatives travelled to Surnadal bringing our most popular model, the MP2000-X, along for a local demonstration of high-density baling of wood shavings.



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Wood-Shavings-Storage-2.jpg" alt="A crowd of people wearing yellow safety vests standing in front of an MP2000-X baling wood shavings, with a large pile of wood shavings in the background." class="wp-image-929"/><figcaption class="wp-element-caption">A baling demo was organized using the MP2000-X and recycled film.</figcaption></figure>



<h2 class="wp-block-heading">The Benefits of Baling Sawdust</h2>



The Orkel team, together with the Talgø representatives, were thrilled with the success of the demonstration. Multiple high-density bales were made using the MP2000-X where the bales ranged from 250-300 kilograms, and after speaking with local farmers and potential customers, it was apparent that they found the demonstration insightful and fun! 



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Wood-Shavings-Storage-5.jpg" alt="Numerous people in yellow or orange safety vests standing around white round bales." class="wp-image-935"/><figcaption class="wp-element-caption">Orkel representatives and Talgø MøreTre representatives joined forces for the baling operation.</figcaption></figure>



Additionally, baling the sawdust offer a number of benefits to the material:



<ul>
<li>Simplified material handling</li>



<li>Greater market access</li>



<li>Verstile storage opportunities</li>



<li>Reduced fire hazard</li>



<li>Simplified logistics from bale weight measurements</li>



<li>Increased profitability from reducing flyaway and informative logistics</li>
</ul>



Coming down from the high of a successful baling demo, the Orkel team would like to thank Talgø MøreTre for the great collaboration, and everyone who found the time to participate in the saw dust demo. May there be more to come!



<figure class="wp-block-image size-full"><img src="https://wp.orkel.no/app/uploads/2023/03/Wood-Shavings-Storage-6.jpg" alt="A row of white round bales lying on their round side, concrete flooring and blue skies." class="wp-image-937"/><figcaption class="wp-element-caption">The average wood shavings bale came in at 250-300 kg.</figcaption></figure>

Wood Shavings Storage: Is Baling the Solution?

Baling Wood Shavings with the MP2000-X

The MP2000-X is a versatile compactor designed for baling a wide variety of bulk material and chopped masses.
Providing Orkel customers across the world a reliable and high-performing compaction, the MP2000-X model represents a resource-efficient and user-friendly alternative for conservation and logistics. Applying Orkel high-density technology, this compactor model is currently compatible with over 25 different materials and is still expanding to new areas of use.
We take great pride in offering highly customized machines, tailor-made to cover all needs. The MP2000-X bale diameter is ø115&#215;120 cm, optimized for transportation in trucks and containers.

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Orkel MP2000-X_5

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Orkel MP2000-X_2

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Orkel MP2000-X_3

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Orkel MP2000-X_4

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Orkel MP2000-X_6

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Orkel MP2000-X_7

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Orkel MP2000-X_1

The new X-generation of Orkel compactors, including the MP2000-X, is designed with innovative features to increase the productivity and management of your baling operation.

The MP2000-X compactor includes an implemented weighing system, saving your bale data for later analysis and fine-tuning of your baling operation.

The intuitive touch screen allows for easy operation and supervision of your MP2000-X. Features such as the wide viewing angle, screen brightness, and screen contrast offer optimal readability even in direct sunlight. Setting the machine to run automatically you are freed from manual labor, enabling you to shift focus to supervision and fine-tuning of the machine to accommodate to your needs.

Versatility & Reliability: The Orkel MP2000-X compactor

Orkel MP2000-X compactor | Orkel

The MP2000-X is a versatile compactor designed for you to bale a wide variety of bulk material and chopped masses.

MP2000-X Compactor - Orkel

MP2000-X

A reliable compactor for customers with a limited need of capacity, ideal for baling maize silage, chopped grasses, forage mixes and more.
Like its smaller predecessor MC850, the Orkel MC1000 compactor is an optimal option where reduced capacity and lighter bales are preferred. The MC1000 model makes bales with a diameter of ø100&#215;85 cm, ranging from 300 kg to 750 kg per bale depending on the type of material and its moisture content. Compared to the MC850 model, baling with the MC1000 model increases the bale volume by 40%, enabling an increased customizable bale weight to fit your production line.
In line with other Orkel models, the MC1000 compactor is currently compatible with over 25 different materials and is still expanding to new areas of use.

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Orkel MC1000-1

The MC1000 compactor can bale a variety of bulk materials such as saw dust, chopped forage maize, chopped grasses and many more.

Compatible with 25+ materials

Choose between net or widefilm when baling with the MC1000 compactor. Widefilm adds extra protection to your material and simplifies the waste handling.

Widefilm

The bale size of the MC1000 compactor simplifies storage and handling due to the small size.

Convenient bale size

Introducing Flexibility: The Orkel MC850 flex compactor

Operating the Orkel MC850 flex compactor

The MC1000 compactor is ideal for customers with a limited need of capacity, bringing stability and baling reliability to the farmer.

MC1000 Compactor - Orkel

MC1000

A reliable compactor for customers with a limited need of capacity, ideal for baling maize silage, chopped grasses, forage mixes and more.
Where lower capacity and smaller bales are required, the Orkel MC850 compactor is the optimal option. The MC850 model makes bales with a diameter of ø85&#215;85 cm, ranging from 250 kg to 450 kg per bale depending on the type of material and its moisture content. The bales’ density and limited weight allow for easy shifting and transfer, simplifying the handling and transport of your bulk material.
In line with other Orkel models, the MC850 compactor is currently compatible with over 25 different materials and is still expanding to new areas of use.

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Orkel MC850-1

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Orkel MC850-2

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Orkel MC850-3

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Orkel MC850-4

The MC850 compactor can bale a variety of bulk materials such as saw dust, chopped forage maize, chopped grasses and many more.

Choose between net or widefilm when baling with the MC850 compactor. Widefilm adds extra protection to your material and simplifies the waste handling.

The MC850 compactor bales simplifies storage and handling due to their small size.

The MC850 compactor is ideal for customers with a limited need of capacity, bringing stability and baling reliability to the farmer.

MC850 Compactor - Orkel

MC850

A flexible compactor for customers wanting fewer kilos of forage per bale.
The MC850 flex model, an evolution of the MC850 model, is characterized by its unique kit which allows the compactor to limit the bales’ weight. Through intuitive settings, customers requiring low volumes of feeding may seamlessly regulate their bale size, producing smaller Orkel bales than before.
The weight of a flex bale starts at approximately 100 kg, and may range up to 450 kg, according to customer preference. Compared to the initial MC850 model, the MC850 flex model is equipped with a kit and specialized bale settings, limiting the bale diameter to 50 cm. Furthermore, the compactor’s wrapper unit is re-sized to fit a 200 &#8211; 300 mm wide wrapping film. Combined, the additional characteristics of the MC850 flex model creates an easy-to-handle compactor unit.
In line with other Orkel models, the MC850 flex compactor is currently compatible with over 25 different materials and is still expanding to new areas of use.

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Orkel MC850 flex_8

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Orkel MC850 flex_1

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Orkel MC850 flex_2

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Orkel MC850 flex_3

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Orkel MC850 flex_4

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Orkel MC850 flex_5

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Orkel MC850 flex_6

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Orkel MC850 flex_7

The MC850 flex kit and bale settings limits the bale diameter to 50 cm, allowing smaller bales than before.

Specialized Kit and Bale Settings

The MC850 flex compactor can bale a variety of bulk materials such as saw dust, chopped forage maize, chopped grasses and many more.

Choose between net or widefilm when baling with the MC850 compactor. The widefilm adds extra protection to your material and simplifies the waste handling.

Orkel Roadshow in Thailand - Starring the Orkel MC850 flex compactor

Orkel Roadshow in Thailand

The MC850 flex is characterized by its unique kit which allows it to limit the bales’ weight, introducing flexibility for the farmer.