orkel-punjab-india-komp-1.jpg

Increasing profitability of Indian agricultural production

Increasing profitability of Indian agricultural production

As a unique market opportunity is discovered, the Indian forage producer Punjab Silage Company contacts Orkel in order to secure cutting-edge technology in the field of high-density baling. Soon, the business operations turn profitable, not only for Punjab Silage Company’s business, but also for each individual end user purchasing Punjab Silage Company’s product.

 

orkel punjab india 10

Round bales can be stored anywhere. Photo: Punjab Silage

 

Punjab Silage Company

Punjab Silage Company is a forage producer based in Samrala City, located in the Indian state of Punjab. The company was founded in June 2017, and currently works in the field of agriculture as a silage producer, baling maize silage before marketing the bales to Indian dairy farmers. Using only the best raw materials and optimal storage solutions, the company is proud to promote their silage bales using descriptions such as “high nutritional values” and “long shelf life”.

segel punjab orkel

From the left: Mr.Arun Raghav and Mr. Anmol Sharma from Segel India, Mr. Sandeep Gupta and Sumit Dogra from Punjab Silage

Providing nutrious forage at the doorstep
To deliver this first-class product, the company is managed by professionals with varying agricultural backgrounds.  Mr. Sandeep Gupta, one of the partners in Punjab Silage Company, has significant field experience after running a business handling agricultural chemicals and inputs like seeds and fertilizers. Mr. Sumit Dogra, also a partner, has extensive experience in sales of forage seeds through working with reputed global companies. When asked to describe Punjab Silage Company’s operations, Mr. Gupta replies: “We provide nutritious fodder at the doorstep of dairy farmers by monitoring the whole value chain from hybrid selection to silage bale delivery.” In order to achieve their objective, they use cutting-edge technology, which has resulted in Punjab Silage Company becoming one of the leading forage producers in North India.

 

Price-sensitivity, the enemy of profitability

The state of Punjab is considered to be one of the most progressive dairy- and agricultural farming states in India. Despite the state of Punjab constituting only 1.5% of India’s total geographical area, Punjab is one of the most fertile regions on earth, contributing 14% of total food grain production in the country! Silage is one of many agricultural products currently experiencing tremendous growth, however, reviewing the Indian silage market at the turn of the century, the story was quite different.

orkel punjab india 8

Maize silage. Photo: Punjab Silage

Limited access to high-quality maize silage
Punjab Silage Company was founded during a time where high-quality maize silage was hard to come by on the Indian market. Most Indian farmers were highly price-sensitive and preferred to purchase low-quality fodder alternatives, in other words, there was no focus on cattle performance; If the animals were fed the dairy farmers were content. Additionally, a decade earlier, it was estimated that approximately 98% of cultivable land in the state of Punjab was already under plough. As time passed, it was impossible to significantly increase the area plowed. The only way to increase profitability within the state was to focus on limiting food losses and optimizing agricultural production. Based on this information, the soon-to-be management of Punjab Silage Company identified a market opportunity; Developing local agriculture through high-quality silage.


 The "domino effect" of bad silage conservation:

  1. Silage is exposed to air
  2. Yeast start to grow
  3. Yest degrade residual sugars/lactic acid
  4. Highly degradeable nutrients are lost
  5. Heat is produced - pH increases
  6. Bacteria grow/massive spoilage


A perfect pair - Top-tier raw material and high-density baling


Due to the low forage quality on Indian markets, the market opportunity involved specializing in producing highly nutritious silage for dairy cattle. The reasoning behind this market opportunity is simple; High nutrition values in silage significantly increases the yield and quality of cattle’s milk, increasing farmers’ profit. Punjab Silage Company started carving their role as a middleman; They would purchase raw material from Indian farmers, bale it, and sell it to dairy farmers in need of cattle feed. They quickly recognized this business as challenging, as it demands the management to be familiar with the business-oriented aspect of agriculture, the mechanical side of baling, and optimal transport- and storage solutions. Due to the complexity of their business model, the operation involved acquiring the best raw material, the most powerful technology, and the most skilled staff.

orkel punjab india komp 2

The Orkel MC850 compactor baling up to 65 bales/hour. Photo: Punjab Silage

orkel punjab india 10

Bales provide optimal forage conservation and simplified logistics. Photo: Punjab Silage

Discovering high-density baling
After acquiring nutritious raw material from handpicked local farmers and employing skilled staff from the agribusiness sector, Punjab Silage found themselves in need of baling equipment. “First we made a deal with a brand of feed balers,” explains Mr. Sumit Dogra, partner in Punjab Silage Company. “However, when doing online research, we discovered Orkel AS and the market of high-density baling.” Mr. Dogra and his colleagues contacted the Sales Department of Orkel to learn more about Orkel’s high-density baling technology. After several rounds of product specifications and carefully considering the financial gains, Punjab Silage Company placed an order for a MC850 Orkel compactor to arrive in time for the 2018 harvesting season.


 Benefits with high density round bales

  • Superior forage quality - higher milk yield
  • Long shelf life
  • Simplified logistics; easy handling and less demand of storage space
  • Easy market access


Increased yield and quality - The value of working smarter

Since purchasing their MC850 compactor in 2018, Punjab Silage Company has baled more than 25,000 tons of maize. “There are no machines as sturdy and reliable as it [the MC850 compactor], and the properties of the final bale exceed our high expectations.” Mr. Dogra expresses. Furthermore, despite infamous for their price-sensitivity, the increasing number of repeat buyers demonstrate Indian farmers’ growing interest in Orkel bales. Mr. Dogra continues: “We’ve received plenty of feedback from our end customers saying that investing in our bales has increased their profitability!” This motivates the salesmen of Punjab Silage Company to continue crunching numbers in order to confirm the profitability of investing in nutritious forage bales.

“We’ve received plenty of feedback from our end customers saying that investing in our bales has increased their profitability!”

- Mr. Dogra

 

orkel punjab india komp 4

Punjab is hoping to bale 20.000 bales with their Orkel MC850 this year. Photo: Punjab Silage

20.000 bales in 2020
When asked about the future of Punjab Silage Company, both Mr. Gupta and Mr. Dogra are confident and optimistic. Currently, they are content with both the performance of their compactor, their market share and their field of expertise. Their latest goal consists of baling 20,000 tons of maize during 2020, which Mr. Dogra can inform that they are on schedule to achieve! Despite satisfaction with their current business, neither Mr. Gupta nor Mr. Dogra exclude the possibility that Punjab Silage Company might expand their business in the near future: “Recently, we have discussed how to utilize our compactor over a longer period, so Orkel shouldn’t be surprised if we contact them once we have a strategy mapped out.”


Orkel is looking forward to future collaborations with Punjab Silage Company!

 

 

Corn silage Maize silage MC850 Benefits of baling Customer stories

Privacy Preference Center
Your privacy
When you visit any web site, it may store or retrieve information on your browser, mostly in the form of cookies. This information might be about you, your preferences or your device and is mostly used to make the site work as you expect it to. The information does not usually directly identify you, but it can give you a more personalized web experience. Because we respect your right to privacy, you can choose not to allow some types of cookies. Click on the different category headings to find out more and change our default settings. However, blocking some types of cookies may impact your experience of the site and the services we are able to offer.

Disabling a cookie may not always delete it from your system, but Privacy Prefrence Center, stops any data from beeing sent. By doing so you still have access to any identification that can be used to clear any earlier collected data from the systems.
Strictly Necessary Cookies

Always Active

These cookies are necessary for the website to function and cannot be switched off in our systems. They are usually only set in response to actions made by you which amount to a request for services, such as setting your privacy preferences, logging in or filling in forms.

You can set your browser to block or alert you about these cookies, but some parts of the site will not then work. These cookies do not store any personally identifiable information.
Performance Cookies

These cookies allow us to count visits and traffic sources so we can measure and improve the performance of our site. They help us to know which pages are the most and least popular and see how visitors move around the site.

All information these cookies collect is aggregated and therefore anonymous. If you do not allow these cookies we will not know when you have visited our site, and will not be able to monitor its performance.
Functional Cookies

These cookies enable the website to provide enhanced functionality and personalisation. They may be set by us or by third party providers whose services we have added to our pages.

If you do not allow these cookies then some or all of these services may not function properly.
Targeting Cookies

These cookies may be set through our site by our advertising partners. They may be used by those companies to build a profile of your interests and show you relevant adverts on other sites.

They do not store directly personal information, but are based on uniquely identifying your browser and internet device. If you do not allow these cookies, you will experience less targeted advertising.
Save settings

By continuing to browse or by clicking “Accept All Cookies,” you agree to the storing of first- and third-party cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts.

Accept All Cookies Cookie settings